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Refill, Repeat, Reimagine: NOS Fuses Polypropylene Design with Refillable Spray Innovation
ZERO WASTE

Refill, Repeat, Reimagine: NOS Fuses Polypropylene Design with Refillable Spray Innovation

Discover NUBE by NOS Design: a BPA‑free, hand‑pump spray container made from recyclable PP. Refillable, durable, and gas‑free—reinventing sustainable beauty routines.

AOAgustin Otegui
Jun 19, 2025
16 mins read
11.2K views

1. What specific properties of the BPA-free materials used in NUBE made them ideal for repeated pressurisation and long-term reuse?

We use Polypropylene (PP) as our primary material. What truly matters is the concept—this is a product designed to be a lifetime partner for the user. It can be refilled indefinitely, significantly reducing the plastic consumption associated with single-use containers.

2. How did the material selection process ensure compatibility with a broad spectrum of formulations—from acidic facial mists to oil-based conditioners?

Polypropylene is one of the most chemically resistant materials among recyclable plastics available today. It's also an affordable choice, which made the entire project technically and economically feasible.

3. In shifting away from traditional aerosols, what technical hurdles did you encounter in achieving a continuous spray via hand-pumped pressure, and how did material design resolve them?

The first challenge was developing a new, patentable mechanism. Then came usability—we had to create a system that was simple to mass-produce, assemble, and clean. We conducted research on the typical quantities of liquids and gels used in beauty and wellness routines. With this data, we designed a container that could be easily hand-pumped to maintain constant pressure for daily use.

4. In terms of sustainability, what criteria did you use to evaluate the end-of-life recyclability of the chosen plastics or polymers?

We chose Polypropylene because it’s among the most recyclable plastics on the market. It allowed us to keep the design simple and ensured that, at the end of its life cycle, the product could be transformed into a new container.

5. How does NUBE address the potential for material fatigue, especially given its role as a lifetime-use container under fluctuating internal pressure?

The container's cylindrical shape distributes pressure evenly across its surface. Internally, it uses a one-way valve system controlled by a spring, minimizing internal stress. Unlike traditional pre-pressurized products—which often lose pressure and become unusable—NUBE allows the user to pressurize as needed, preventing waste and maximizing product usage.

6. Can you detail the design decisions behind the pump mechanism materials to ensure precision without reliance on metal springs or non-recyclable components?

We use a single spring to allow the system to close automatically. This choice eliminates the need for extra parts, such as an additional lid, and streamlines the design. A key advantage is that the pump and lid mechanisms are identical across both container sizes, making manufacturing and usage more efficient.

7. How do you ensure the materials resist leaching, staining, or degradation over time when exposed to a wide array of cosmetic formulations?

We rely on a proven material—Polypropylene. The innovation lies in the reusable mechanism and the simplified system. Users can purchase concentrated refills, which reduces both material waste and the carbon footprint associated with shipping diluted liquids globally.

8. Have you explored any bio-based or biodegradable alternatives to the current BPA-free plastics that could perform similarly in future iterations?

Yes, we’re open to integrating any material that can endure pressure and chemical exposure. This leaves room for innovation as new biodegradable and bio-based materials emerge.

Zero WasteFrom WasteRecyclableRecycledPolymersPlastic-freePlastics
AO

Agustin Otegui

Agustin Otegui is a Mexico City–based entrepreneur and founder of NOS, a design consultancy committed to crafting projects with enduring social impact. With a career spanning Spain, France, Italy, Germany, and the UK, he has collaborated with global names such as BMW, Samsung, Mini Cooper, LG, British Airways, Rolls Royce, Citroën, FIAT, and Renault.

Holding a Master’s in Product Design and Simulation from Elisava, Barcelona, Agustin’s work has earned international acclaim, including three Red Dot Awards, and has been exhibited across Mexico, the UK, Italy, France, the USA, and Germany.

Beyond NOS, he co-founded ventures across diverse fields—Rococo (furniture), Culto (chocolate), Caballería (men’s wear), and Cerámica La Mejor (ceramics), among others—reflecting his broad creative and entrepreneurial vision. He also dedicates part of his time to teaching at various universities in Mexico, continuing to shape the next generation of designers.

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