Tocco Report: UNPACK PACKAGING 2025 EDITION
A Future Wrapped in Change
Packaging is integral to nearly every product we use, yet its widespread convenience comes with profound environmental consequences. From food to fashion, packaging not only facilitates modern commerce but also generates a significant waste burden, with plastic packaging contributing disproportionately to global pollution. As demand for sustainable solutions intensifies, the packaging industry finds itself at a pivotal moment. Emerging innovations and shifting regulatory landscapes offer a unique opportunity to rethink packaging and its role in both the economy and the environment.
This report by Tocco team explores the current state of packaging, the innovations transforming the industry, and the urgent need for redesign before the environmental costs become irreversible.

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- Packaging’s Paradigm Shift:
The essential distinctions & the emerging framework for packaging’s future. - Biobased & Biodegradable Breakthroughs:
Innovations in biodegradable alternatives & their potential to replace conventional plastics. - Reuse & Refill Revolution:
Advancing reusable packaging systems, returnable containers, & refillable solutions. - Designing for Recyclability:
Advances in making packaging recyclable and circular -
monomaterial designs, advanced recycling technologies, and closing the loop. - Systemic Solutions & Policy:
Establishing the infrastructure and regulatory framework
needed to scale circular packaging solutions. - Glossary: Key terms and concepts (biomaterials, processes, techniques, metrics)
in sustainable packaging, explained.

Materials in focus
Explore the innovative materials shaping the future

Biodegradable

Recycled

Bamboo

Mycelium

Silk
What's inside?
Wood-based biocomposite for luxury cosmetics packaging (e.g. jar lids) that biodegrades without leaving microplastics. Growth fact: Partnered with Chanel to incorporate Sulapac material in cosmetic lines, validating market for premium bio-packaging.
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